Storage Tank

Storage Tank Manufacturing by Aces Process

We manufacture high-quality storage stock tanks for various industries, ensuring the safe and efficient storage of your raw materials.

What are Storage Stock Tanks?

Storage stock tanks are large containers designed to safely store substantial volumes of liquids or gases, typically used for long-term or intermediate storage in various industrial sectors. They play a crucial role in maintaining uninterrupted production, ensuring adequate supply of raw materials, and managing inventory efficiently.   

Key Applications of Storage Stock Tanks:

• Petrochemical Industry: Storing crude oil, petroleum products, and various chemicals used in refining and production processes.   

• Food Industry: Storing beverages, edible oils, syrups, and other liquid ingredients for food and beverage processing.

• Chemical Industry: Storing bulk chemicals, solvents, and other liquid or gaseous substances used in various manufacturing processes.

• Pharmaceutical Industry: Storing active pharmaceutical ingredients (APIs), intermediates, and other critical components involved in pharmaceutical manufacturing.

Benefits of Aces Process Storage Stock Tanks:

• High-Quality Construction: Fabricated using premium materials and advanced welding techniques, ensuring structural integrity, durability, and long-lasting performance.

• Customizable Designs: Tailored to your specific needs and requirements, accommodating different shapes, sizes, capacities, and material compatibility.

• Safety & Compliance: Designed and manufactured in accordance with international standards and codes, ensuring safe storage of liquids and gases, preventing leaks, and minimizing environmental impact.

• Corrosion Resistance: Coated with protective materials to prevent corrosion, ensuring product quality and prolonging tank lifespan.

• Efficiency & Reliability: Equipped with efficient insulation and heating systems to maintain optimal storage conditions and prevent product degradation.

Benefits of Aces Process Storage Stock Tanks:

• High-Quality Construction: Fabricated using premium materials and advanced welding techniques, ensuring structural integrity, durability, and long-lasting performance.

• Customizable Designs: Tailored to your specific needs and requirements, accommodating different shapes, sizes, capacities, and material compatibility.

• Safety & Compliance: Designed and manufactured in accordance with international standards and codes, ensuring safe storage of liquids and gases, preventing leaks, and minimizing environmental impact.

• Corrosion Resistance: Coated with protective materials to prevent corrosion, ensuring product quality and prolonging tank lifespan.

• Efficiency & Reliability: Equipped with efficient insulation and heating systems to maintain optimal storage conditions and prevent product degradation.

Stock Tank Production Process at Aces Process

Our meticulous approach to storage tank manufacturing ensures that each product is built to last and meet the highest industry standards.

1. Design:

• We start by carefully understanding your specific storage requirements, considering the type of material, volume,pressure, and environmental conditions.

• Our engineers employ the latest design software and industry best practices to create tailored blueprints that optimize efficiency, safety, and longevity.

2. Material Preparation:

• High-quality steel plates are selected based on the design specifications and project requirements.

• Precise cutting, shaping, and drilling are performed using state-of-the-art machinery, guaranteeing accurate dimensions and flawless execution.

3. Welding:

• Our certified welders employ advanced techniques, such as submerged arc welding (SAW) or gas metal arc welding (GMAW), to create strong, durable, and leak-proof joints.

• Every weld undergoes rigorous inspection to meet stringent quality control standards.

4. Assembly:

• Individual tank components, such as the shell, heads, nozzles, and manways, are meticulously assembled and joined together.

• Precision alignment and fit-up are prioritized to ensure structural integrity and prevent potential leaks.

5. Coating:

• The tank's interior and exterior are coated with specialized materials to resist corrosion, chemical attack, and weathering, significantly extending its lifespan.

• The choice of coating is tailored to the specific storage environment and product compatibility.

6. Testing:

• A comprehensive battery of tests is conducted to verify the tank's structural integrity, leak tightness, and overall performance.

• These tests may include hydrostatic testing, pneumatic testing, and non-destructive testing methods like radiography or ultrasonic inspection.

Final Delivery:

• Once all testing is completed, the finished tank is prepared for shipment to your designated site.

• We provide detailed installation instructions and offer on-site support to ensure a seamless and successful integration into your facility.

At Aces Process, our commitment to quality, safety, and customer satisfaction is unwavering. We strive to deliver storage tanks that exceed your expectations and provide reliable service for years to come.

Applications of Storage Stock Tanks Across Industries

Storage stock tanks serve as the backbone of various industries, ensuring efficient storage and management of diverse liquids and gases. Let's explore some of the prominent sectors where these tanks play a crucial role:   

1. Oil & Gas:

• Crude Oil: Large-capacity tanks are used to store vast quantities of crude oil extracted from oil wells before it undergoes refining.   

• Refined Products: Tanks safely store gasoline, diesel, kerosene, and other refined petroleum products, ensuring ready availability for distribution and consumption.   

• Petrochemicals: Tanks store various petrochemical feedstocks and intermediates, essential for the production of plastics, synthetic rubber, and other chemical derivatives.

2. Chemical:

• Chemicals: Tanks store a wide range of industrial chemicals, including acids, alkalis, solvents, and reagents used in manufacturing processes across various sectors.   

• Fertilizers: Bulk storage tanks efficiently store liquid fertilizers, ensuring adequate supply for agricultural needs.   

• Plastics: Tanks store raw materials and intermediate products involved in the production of various plastic materials.

3. Food:

• Oils: Vegetable oils, olive oil, and other edible oils are stored in tanks, preserving their quality and facilitating efficient distribution.   

• Juices: Fruit juices, concentrates, and other liquid beverages are stored in hygienic tanks, maintaining their freshness and flavor.   

• Dairy: Milk, cream, and other dairy products are stored in specialized tanks that meet strict hygiene and temperature control requirements.   

4. Pharmaceutical:

• Raw Materials: Tanks safely store various raw materials, such as active pharmaceutical ingredients (APIs) and excipients, ensuring their quality and availability for drug production.   

• Finished Products: Liquid formulations, syrups, and other liquid medications are stored in tanks before packaging and distribution.

5. Water & Wastewater Treatment:

• Potable Water Storage: Tanks store treated drinking water, providing a reliable supply to communities and industries.   

• Wastewater Storage: Tanks hold wastewater before it undergoes treatment and discharge, ensuring proper management and environmental protection.   

• Process Water Storage: Tanks store water used in various industrial processes, such as cooling, cleaning, and manufacturing.

Additional Applications:

• Mining: Storing chemicals used in mining operations, such as flocculants and leaching agents.

• Power Generation: Storing fuels like diesel or heavy fuel oil for power plants.

• Agriculture: Storing liquid fertilizers and pesticides.   

Storage stock tanks are indispensable assets across these and many other industries, providing safe, reliable, and efficient storage solutions for a vast array of liquids and gases. At Aces Process, we specialize in designing and manufacturing customized storage tanks tailored to the specific needs of each industry, ensuring optimal performance and compliance with safety standards.

Quality Control & Testing at Aces Process

At Aces Process, we recognize that the integrity and performance of storage tanks are paramount. That's why we implement a rigorous quality control and testing regime throughout the manufacturing process to guarantee the highest levels of safety and reliability.

Our Comprehensive Quality Control Measures:

• Visual Inspection: Every stage of production involves meticulous visual inspections to identify any surface imperfections, weld defects, or dimensional inconsistencies.

• Welding Inspection: We employ qualified inspectors and advanced non-destructive testing (NDT) techniques, such as radiography and ultrasonic testing, to verify the integrity and quality of welds.

• Hydrostatic Testing: The completed tank is filled with water and pressurized to a specified level to verify its structural integrity and leak tightness.

• Surface Coating Inspection: The applied coating is thoroughly inspected for uniformity, adhesion, and any signs of damage or defects.

• Placement Check: We ensure proper placement and alignment of internal components, such as baffles and heating coils, for optimal functionality.

• Usage Tests: In some cases, we may conduct simulated usage tests to evaluate the tank's performance under real-world operating conditions.

Our Commitment to Quality:

• Certified Welders & Inspectors: Our team comprises certified welders and inspectors with extensive experience in tank fabrication and quality control.

• Adherence to Standards: We strictly adhere to international standards and codes, such as API 650 and ASME Section VIII, ensuring the highest levels of quality and safety.

• Traceability: We maintain detailed records of every stage of production, ensuring complete traceability and accountability.

Your Peace of Mind:

With Aces Process, you can rest assured that your storage tanks are manufactured with the utmost care and precision. Our rigorous quality control and testing procedures guarantee a safe, reliable, and long-lasting product.

Partner with Aces Process for Reliable Storage Solutions

At Aces Process, we understand the critical role storage stock tanks play in your operations. Our expertise in tank manufacturing, combined with our commitment to quality and safety, makes us the ideal partner for all your storage needs. Contact us today to discuss your project requirements and explore how we can deliver customized, high-performance storage solutions.

Reach out to us today to discuss your storage tank needs and get a customized solution!