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How is Polyester Resin Produced?

How is Polyester Resin Produced?

Polyester resins are produced through the polyesterification reaction of multifunctional acids (dicarboxylic acids) and multifunctional alcohols (glycols). In this reaction, acid and alcohol molecules combine to form ester bonds, creating long-chain polymers.   

Production Process:

  1. Raw Material Preparation: Dicarboxylic acids and glycols are mixed in specific proportions.

  2. Condensation: The mixture is heated to high temperatures in the presence of a catalyst to remove water.

  3. Polymerization: After condensation, the resin is cooled, and the polymerization reaction continues until the desired viscosity is reached.

  4. Finishing: Additives and colorants can be added to the resin to achieve the desired final properties.   

What is Orthophthalic Polyester Resin?

Orthophthalic polyester resins are a versatile type of plastic with a wide range of applications, known for their chemical and mechanical properties. They are produced by reacting orthophthalic acids, such as maleic anhydride and phthalic anhydride, with glycols.  Orthophthalic polyester resins are the most commonly used type of polyester resin.   

Properties:

  • Readily available and economical

  • Good mechanical and chemical resistance

  • Resistant to water and many chemicals

  • High strength and hardness

  • Good processability

  • Wide range of applications

Applications:

  • Composite material production   

  • Boat and shipbuilding   

  • Automotive and aerospace industries   

  • Electrical and electronics sectors

  • Construction and building materials

  • Coatings and paints industry   

Summary:

Polyester resins are an important type of plastic with versatile properties and a wide range of applications. Orthophthalic polyester resins are the most commonly used type due to their easy accessibility, affordability, and good mechanical and chemical resistance.   

Contact us for Polyester Production Plant Installation and Consultancy Services!


Writer:

Professor Doctor Mustafa Yaşar

Industrial Design Engineer

[email protected]

Google Scholar

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